Electrochemical Research Articles

Mixed crystal FeFx submicron spheres loaded on fluorinated graphene as cathode materials for Lithium-Ion batteries

Iron fluoride (FeF3 and FeF2) is a potential candidate for the next generation of lithium-ion battery (LIBs) cathode materials due to their high theoretical specific capacity and low cost. However, previous studies have reported that the poor conductivity of FeF3 and FeF2 prevents their theoretical specific capacity from being effectively realized. Herein, fluorinated graphene loaded FeFx (FeFx@FG) submicron sphere was synthesized using graphene oxide and utilized as cathode materials for LIBs. Characterization by X-ray diffraction and transmission electron microscopy confirmed that the synthesized FeFx (x = 2 and 3) contains mixed FeF3 and FeF2crystals. The mixed crystal structure enables the FeFx@FG submicron sphere composite to display two steps in the electrochemical reaction when FeF3 and FeF2 discharge cooperatively, leading to excellent discharge performance. In addition, since the FG prepared by acid thermal method has good conductivity, it can significantly improve the FeFx conductivity and specific capacity when being connected to FG via C-F bond. The electrochemical tests show that the initial discharge capacity of FeFx@FG is as high as 394.24 mAh/g at the rate of 0.2C in the range of 1.5–4.0 V at 25 °C and display an excellent discharge capacity retention rate after the first discharge process, showing great potential of the mixed crystalline iron fluoride cathode in the field of lithium-ion batteries.

Enhancing electrocatalytic performance for rechargeable Zn-air battery through interface engineering and dual-doping strategy

In this study, we report on the preparation of uniform hollow-structured nanosphere which has abundant N, S co-doped CNT encapsulating heterostructured Co/CoS2 nanoparticles (Co/CoS2/NSCNT). The bifunctional electrocatalytic performance of these materials for ORR and OER is significantly enhanced by the synergistic effect of strongly coupled heterojunctions in the Co/CoS2 nanoparticles and abundant heteroatom dopants in the CNT shells. The Co/CoS2/NSCNT exhibits half-wave potential of 0.890 V vs. RHE and overpotential of 359 mV at 10 mA cm−2 for ORR and OER, respectively. Moreover, rechargeable ZAB assembled with the Co/CoS2/NSCNT catalyst delivers a specific capacity of 746 mAh gZn−1 and a peak power density of 156.8 mW cm−2, which exceed those values of precious metal-based ZAB (673 mAh gZn−1 and 136.9 mW cm−2, respectively). Additionally, the heteroatom-doped CNT shell prevents the dissolution and aggregation of transition metal-based active species during the electrochemical reaction in alkaline condition, thereby contributing excellent long-term cyclability of rechargeable ZAB. These findings demonstrate the potential of Co/CoS2/NSCNTs as high-performance electrocatalysts for rechargeable ZABs, and provide insights into the design of efficient and cost-effective electrocatalysts for energy storage applications.

An FPGA-Accelerated Quartz Crystal Measurement System Based on a Negative Feedback Loop With Quadrature Demodulation

Rapid measurement of the resonant frequency of quartz crystal (QC) devices plays a key role in applying QC-based dynamic monitoring, such as respiration monitoring and kinetic process in electrochemical reactions. This work develops an FPGA-accelerated QC measurement system without software-based curve fitting. A negative feedback loop based on the susceptance response collected by the quadrature demodulation circuit is constructed. Moreover, a proportional-integral-differential control and tracking strategy is applied to improve the measurement speed significantly. The test results show that the implemented system can track a frequency shift of 5 kHz bandwidth within 50 ms. The standard deviation of the measured frequency of a QC device under test is only 0.17 Hz, which indicates that the proposed system is high stability and high precision. The frequency measurement results have a relative error of 0.8 ppm compared with the Agilent 4294A impedance analyzer. It is demonstrated that the proposed QC measurement system has great potential for QC-based dynamic detection.

Crystal-Phase-Engineered High-Entropy Alloy Aerogels for Enhanced Ethylamine Electrosynthesis from Acetonitrile.

Crystal-phase engineering that promoting the rearrangement of active atoms to form new structural frameworks has achieved excellent result in the field of electrocatalysis and optimized the performance of various electrochemical reactions. Herein, for the first time, we found that the different components in metallic aerogels will affect the crystal-phase transformation, especially in high-entropy alloy aerogels (HEAAs), whose crystal-phase transformation during annealing is more difficult than medium-entropy alloy aerogels (MEAAs), but they still show better electrochemical performance. Specifically, PdPtCuCoNi HEAAs with the parent phase of face-centered cubic (FCC) PdCu possess excellent 89.24% of selectivity, 746.82mmol h-1 g-1 cat. of yield rate, and 90.75% of Faraday efficiency for ethylamine during acetonitrile reduction reaction (ARR), while maintaining stability under 50h of long-term testing and 10 consecutive electrolysis cycles. The structure-activity relationship indicates that crystal-phase regulation from amorphous state to FCC phase promotes the atomic rearrangement in HEAAs, thereby optimizing the electronic structure, and enhancing the adsorption strength of reaction intermediates, improving the catalytic performance. This study provides a new paradigm for developing novel ARR electrocatalysts, and also expands the potential of crystal-phase engineering in other application areas. This article is protected by copyright. All rights reserved.

Developments, Novel Concepts, and Challenges of Current Collectors: From Conventional Lithium Batteries to All‐Solid‐State Batteries

AbstractWith the innovation and evolution of lithium batteries, different active materials are loaded onto the current collectors, leading to remarkable changes in the components that directly interact with the current collectors. The surface/interface of current collectors in lithium batteries is gradually becoming one of the key factors to improve the overall performance. The thickness, material composition, surface morphology, and intrinsic properties of current collectors are crucial for understanding chemo‐mechanical changes during electrochemical reactions. Despite the widely acknowledged importance of highly efficient electron transportation and improved interfacial performance of current collectors as one of the determinants of exceptional lithium battery performance, insufficient attention has been given to exploring targeted design strategies for current collectors used in various lithium batteries. Particularly, as the development of solid‐state lithium batteries in full swing, there are limited studies focused on current collectors in all‐solid‐state lithium batteries (ASSLBs). This review introduces recent advancements in current collector technology, while highlighting both similarities and differences between negative current collectors applied in conventional lithium batteries and ASSLBs. Furthermore, we propose promising prospects for utilization of alloy materials as next‐generation negative current collectors.

Redox Behavior and Kinetics of Hydroxo Ligand Exchange on Iron Tetraphenylporphyrin: Comparison with Chloro Exchange and Consequences for Its Role in Self-Modulation of Molecular Catalysis of Electrochemical Reactions.

Thermodynamics and kinetics of hydroxide ion binding to iron tetraphenylporphyrin (TPPFe) at different redox states is investigated by electrochemistry and UV-vis spectroscopy. The reduction of initial TPPFe(III) drastically decreases the binding affinity of hydroxide ions. An activation-driving force correlation is revealed showing that the strongest the binding affinity, the largest the association rate constant and vice versa. Comparison with chloride ions shows that hydroxide ions are stronger ligands for iron tetraphenylporphyrin. However, kinetic data indicate that coordination and decoordination of chloride ions is intrinsically faster than coordination and decoordination of hydroxide ions. Finally, the consequence of hydroxide ion binding dynamics when TPPFe is used as a molecular catalyst for electrochemical reactions liberating hydroxides is discussed in the framework of self-modulation of catalytic processes.

Local CO Generator Enabled by a CO-Producing Core for Kinetically Enhancing Electrochemical CO2 Reduction to Multicarbon Products.

CO plays a crucial role as an intermediate in electrochemical CO2 conversion to generate multicarbon (C2+) products. However, optimizing the coverage of the CO intermediate (*CO) to improve the selectivity of C2+ products remains a great challenge. Here, we designed a hierarchically structured double hollow spherical nanoreactor featuring atomically dispersed nickel (Ni) atoms as the core and copper (Cu) nanoparticles as the shell, which can greatly improve the catalytic activity and selectivity for C2+ compounds. Within this configuration, CO generated at the active Ni sites on the inner layer accumulates in the cavity before spilling over neighboring Cu sites on the outer layer, thus enhancing CO dimerization within the cavity. Notably, this setup achieves a sustained faradaic efficiency of 74.4% for C2+ production, with partial current densities reaching 337.4 mA cm-2. In situ Raman spectroscopy and finite-element method (FEM) simulations demonstrate that the designed local CO generator can effectively increase the local CO concentration and restrict CO evolution, ultimately boosting C-C coupling. The hierarchically ordered architectural design represents a promising solution for achieving highly selective C2+ compound production in the electroreduction of CO2.

Electrochemical Characterization of Electrodeposited Copper in Amine CO2 Capture Media

This study explores the stability of electrodeposited copper catalysts utilized in electrochemical CO2 reduction (ECR) across various amine media. The focus is on understanding the influence of different amine types, corrosion ramifications, and the efficacy of pulse ECR methodologies. Employing a suite of electrochemical techniques including potentiodynamic polarization, linear resistance polarization, cyclic voltammetry, and chronopotentiometry, the investigation reveals useful insights. The findings show that among the tested amines, CO2-rich monoethanolamine (MEA) exhibits the highest corrosion rate. However, in most cases, the rates remain within tolerable limits for ECR operations. Primary amines, notably monoethanolamine (MEA), show enhanced compatibility with ECR processes, attributable to their resistance against carbonate salt precipitation and sustained stability over extended durations. Conversely, tertiary amines such as methyldiethanolamine (MDEA) present challenges due to the formation of carbonate salts during ECR, impeding their effective utilization. This study highlights the effectiveness of pulse ECR strategies in stabilizing ECR. A noticeable shift in cathodic potential and reduced deposit formation on the catalyst surface through periodic oxidation underscores the efficacy of such strategies. These findings offer insights for optimizing ECR in amine media, thereby providing promising pathways for advancements in CO2 emission reduction technologies.

Identification of Commercial Stainless-Steel Mesh Size for Electrochemical Oxygen Evolution Reaction.

The study examines the oxygen evolution reaction (OER) electrocatalytic efficiency of various stainless-steel mesh (SSM) sizes in electrolytic cells. Stainless steel is chosen due to its widespread availability and stability, making it an economically viable option. The primary objective of this investigation is to determine the optimal stainless-steel mesh size among those currently widely available on the market. The classification of stainless-steel mesh sizes as SS304 is confirmed by the minimal compositional variations observed across all mesh sizes through cyclic voltammetry (CV) and X-ray fluorescence (XRF) analyses. Remarkably, CV experiments carried out at different scan rates indicate that SSM 200 has the maximum specific electrochemical surface area (ECSA). As a result, SSM 200 demonstrates superior performance in terms of current density response and shows the lowest overpotential in the alkaline medium compared to other stainless-steel mesh sizes. Stability tests conducted under constant voltage further confirm the remarkable stability of SSM 200, making it an ideal anode for electrolytic cell applications. These findings emphasize the cost-effectiveness and high stability of SSM 200, presenting intriguing possibilities for future research and advancements in this field.

Active Hydrogen for Electrochemical Ammonia Synthesis

AbstractElectrochemical ammonia synthesis (EAS) presents an attractive alternative to the Haber–Bosch process due to the benefits of energy saving, low carbon emission, environmental friendliness, and so on. However, the competing hydrogen evolution reaction (HER) severely limits the yield, selectivity, and current efficiency of NH3. Although the accumulation and self‐aggregation of active hydrogen (H*) are the primary causes of the competing HER, it also serves as the critical active species and intermediate for the multistep hydrogenation and deoxygenation processes. Therefore, the sensible regulation of the H* generation and consumption are essential for enhancing EAS performance. And it is significant to thoroughly review the current strategies for H* control. Herein, a comprehensive introduction of H* to provide a fundamental understanding of its role in electrochemical reactions, including generation, conversion, identification, and quantification protocols is first proposed. In addition, the role and control strategies of H* in EAS are carefully summarized with a particular focus on regulating H* generation and consumption to enhance the activity, selectivity, and Faradaic efficiency. Finally, the remaining challenges and perspectives are discussed. This critical review is intended to offer a profound understanding of the regulation of H* in electrochemical reactions and the development of EAS technology.

Dynamic (Sub)surface-Oxygen Enables Highly Efficient Carbonyl-Coupling for Electrochemical Carbon Dioxide Reduction.

Nowadays high-valent Cu species (i.e., Cuδ+) has been clarified to enhance multi-carbon production in electrochemical CO2 reduction reaction (CO2RR). Nonetheless, the inconsistent average Cu valence states have been reported to significantly govern the product profile of CO2RR, which may lead to misunderstanding of the enhanced mechanism for multi-carbon production and results in an ambiguous roles of high-valent Cu species. Dynamic Cuδ+ during CO2RR leads to erratic valence states and challenges of high-valent species determination. Herein, we propose an alternative descriptor of (sub)surface oxygen, the (sub)surface-oxygenated degree (κ) to quantify the active high-valent Cu species on the (sub)surface, which regulates the multi-carbon production of CO2RR. The κ validates a strong correlation to the carbonyl (*CO) coupling efficiency and is the critical factor for the multi-carbon enhancement, in which an optimized Cu2O@Pd2.31 achieves the multi-carbon partial current density of ∼330 mA cm-2 with a faradaic efficiency of 83.5%. This work shows a promising way to unveil the role of high-valent species and further achieve carbon neutralization. This article is protected by copyright. All rights reserved.

Performance of Transition Metals in Imidazolium‐Assisted CO2 Reduction in Acetonitrile

AbstractThis study explores the electrochemical reduction of CO2 in dry acetonitrile containing 1,3‐dimethyl imidazolium cations, utilizing late‐transition metals (Au, Ag, Zn, Cu, and Ni). All metals exhibit remarkable selectivity, nearing 100 %, for CO formation. Particularly noteworthy is Au, which manifests the lowest (−2.37 V vs. Ag/Ag+) overpotential in chronopotentiometry experiments. We propose that, for metals with lower CO binding energies compared to Au (Ag and Zn electrodes) – calculated by DFT, the rate‐determining step is the adsorption of CO2. This distinction in CO2 adsorption is reinforced by the examination of partial charge transfer from negatively charged slabs to CO2 (−0.241 a.u with the Au electrode and +0.002 a.u with the Zn electrode). Conversely, the greater CO binding energy calculated for Cu and Ni likely diminishes electrocatalytic activity relative to the Au electrode. Our results unveil a volcano trend in catalyst activity, albeit with smaller performance disparities between the late‐transition metals and Au than previously observed in aqueous conditions, possibly due to the co‐catalytic influence of imidazolium cations. This study suggests that metals unsuitable for aqueous environments hold promise for cost‐effective and viable electrochemical conversion of CO2 to CO in non‐aqueous media containing imidazolium compounds.

Synergizing Fe2O3 nanoparticles on single atom Fe-N-C for nitrate reduction to ammonia at industrial current densities.

The electrochemical reduction of oxidized nitrogen species enables a pathway for the carbon neutral synthesis of ammonia (NH3). The most oxidized form of nitrogen, nitrate (NO3 -) can be reduced to NH3 via the electrocatalytic nitrate reduction reaction (NO3RR), which has been demonstrated at high selectivity. However, to make NH3 synthesis cost-competitive with current technologies, high NH3 partial current densities (jNH3) must be achieved to reduce the levelized cost of NH3. Here, we leverage the high NO3RR activity of Fe-based materials to synthesize a novel active particle-active support system with Fe2O3 nanoparticles supported on atomically dispersed Fe-N-C. By synergizing the activity of both nanoparticles and single atom sites, the optimized 3xFe2O3/Fe-N-C catalyst demonstrates an ultrahigh NO3RR activity, reaching a maximum jNH3 of 1.95 A cm-2 at a Faradaic efficiency (FE) for NH3 of 100% and an NH3 yield rate over 9mmol hr-1 cm-2 (at -1.2V versus RHE). In-situ XANES and post-mortem XPS reveal the importance of a pre-reduction activation step, reducing the surface Fe2O3 (Fe3+) to highly active Fe0 sites, which are maintained during electrolysis, to realize the ultrahigh NO3RR activity. Durability studies demonstrate the robustness of both the Fe2O3 particles and Fe-Nx sites at highly cathodic potentials, maintaining a current of -1.3 A cm-2 over 24 hours, a near unity FENH3 (at -1.0V versus RHE). This work exhibits an effective and durable active particle-active support system enhancing the performance of the NO3RR, enabling industrially relevant current densities and near 100% selectivity. This article is protected by copyright. All rights reserved.

Hydrogen Sulfide Splitting into Hydrogen and Sulfur through Off-Field Electrocatalysis.

Hydrogen sulfide (H2S), a toxic gas abundant in natural gas fields and refineries, is currently being removed mainly via the Claus process. However, the emission of sulfur-containing pollutants is hard to be prevented and the hydrogen element is combined to water. Herein, we report an electron-mediated off-field electrocatalysis approach (OFEC) for complete splitting of H2S into H2 and S under ambient conditions. Fe(III)/Fe(II) and V(II)/V(III) redox mediators are used to fulfill the cycles for H2S oxidation and H2 production, respectively. Fe(III) effectively removes H2S with almost 100% conversion during its oxidation process. The H+ ions are reduced by V(II) on a nonprecious metal catalyst, tungsten carbide. The mediators are regenerated in an electrolyzer at a cell voltage of 1.05 V, close to the theoretical potential difference (1.02 V) between Fe(III)/Fe(II) and V(II)/V(III). In a laboratory bench-scale plant, the energy consumption for the production of H2 from H2S is estimated to be 2.8 kWh Nm-3 H2 using Fe(III)/Fe(II) and V(II)/V(III) mediators and further reduced to about 0.5 kWh Nm-3 H2 when employing well-designed heteropolyacid/quinone mediators. OFEC presents a cost-effective approach for the simultaneous production of H2 and elemental sulfur from H2S, along with the complete removal of H2S from industrial processes. It also provides a practical platform for electrochemical reactions involving solid precipitation and organic synthesis.

Regulating Sulfur Redox Kinetics by Coupling Photocatalysis for High-Performance Photo-Assisted Lithium-Sulfur Batteries.

Challenges such as shuttle effect have hindered the commercialization of lithium-sulfur batteries (LSBs), despite their potential as high-energy-density storage devices. To address these issues, we explore the integration of solar energy into LSBs, creating a photo-assisted lithium-sulfur battery (PA-LSB). The PA-LSB provides a novel and sustainable solution by coupling the photocatalytic effect to accelerate sulfur redox reactions. Herein, a perovskite quantum dot-loaded MOF material serves as a cathode for the PA-LSB, creating built-in electric fields at the micro-interface to extend the lifetime of photo-generated charge carriers. The band structure of the composite material aligns well with the electrochemical reaction potential of lithium-sulfur, enabling precise regulation of polysulfides in the cathode of the PA-LSB system. This is attributed to the selective catalysis of the liquid-solid reaction stage in the lithium-sulfur electrochemical process by photocatalysis. These contribute to the outstanding performance of PA-LSBs, particularly demonstrating a remarkably high reversible capacity of 679 mAh g-1 at 5 C, maintaining stable cycling for 1500 cycles with the capacity decay rate of 0.022% per cycle. Additionally, the photo-charging capability of the PA-LSB holds the potential to compensate for non-electric energy losses during the energy storage process, contributing to the development of lossless energy storage devices.

Fluorine Modification Promoted Water Dissociation into Atomic Hydrogen on a Copper Electrode for Efficient Neutral Nitrate Reduction and Ammonia Recovery.

Electrocatalytic nitrate reduction to ammonia (NITRR) offers an attractive solution for alleviating environmental concerns, yet in neutral media, it is challenging as a result of the reliance on the atomic hydrogen (H*) supply by breaking the stubborn HO-H bond (∼492 kJ/mol) of H2O. Herein, we demonstrate that fluorine modification on a Cu electrode (F-NFs/CF) favors the formation of an O-H···F hydrogen bond at the Cu-H2O interface, remarkably stretching the O-H bond of H2O from 0.98 to 1.01 Å and lowering the energy barrier of water dissociation into H* from 0.64 to 0.35 eV at neutral pH. As a benefit from these advantages, F-NFs/CF could rapidly reduce NO3- to NH3 with a rate constant of 0.055 min-1 and a NH3 selectivity of ∼100%, far higher than those (0.004 min-1 and 9.2%) of the Cu counterpart. More importantly, we constructed a flow-through coupled device consisting of a NITRR electrolyzer and a NH3 recovery unit, realizing 98.1% of total nitrogen removal with 99.3% of NH3 recovery and reducing the denitrification cost to $5.1/kg of N. This study offers an effective strategy to manipulate the generation of H* from water dissociation for efficient NO3--to-NH3 conversion and sheds light on the importance of surface modification on a Cu electrode toward electrochemical reactions.

First-principles prediction of one-dimensional conductive metallic organic polymers as ultrahigh energy density anode for lithium-ion batteries.

Metal-Organic Polymers (MOPs) have attracted growing attention for lithium-ion battery (LIB) applications due to their merits in orderly ionic transportation and robust structure stability in electrochemical reactions. However, they suffer from poor electronic conductivity. In this work, we apply first-principles density functional theory to explore the potential of three one-dimensional (1D) electrically conductive C6H2S4TM (TM = Fe, Co, and Ni) MOPs with the π-d conjugated coordination as anode materials for Li+ ions storage. Our theoretical results reveal that these 1D MOPs possess a superior theoretical capacity of over 748 mA h g-1. In particular, the 1D C6H2S4Ni MOP shows an exceptional theoretical specific capacity of 1110 mA h g-1 based on the three-electron transferring reaction, which significantly outperforms the traditional graphite-based anode material in LIBs. Moreover, the resonant charge transfer between Ni metal and ligand within the 1D C6H2S4Ni MOP reduces the diffusion energy barrier of the Li atoms when they migrate on the surface of the MOP. The ultrahigh theoretical specific capacity of the C6H2S4Ni MOP predicts that it can be a promising anode material for LIBs.

Gray mesoporous SnO2 catalyst for CO2 electroreduction with high partial current density and formate selectivity

The mesoporous metal oxide semiconductors exhibit unique chemical and physical characteristics, making them highly desirable for catalysis, electrochemistry, energy conversion, and energy storage applications. Here, we report the facial fabrication of mesoporous gray SnO2 (MGS) electrocatalysts employing an evaporation-induced co-assembly (EICA) approach, utilizing poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) triblock copolymers Pluronic P123 (PEO-PPO-PEO) triblock copolymer as a template for electrochemical CO2 reduction reaction (eCO2RR). By sustaining the co-assembly conditions and utilizing a thermal treatment technique based on carbon, gray mesoporous SnO2 materials with a high density of active sites and oxygen vacancies can be constructed. The MGS materials were employed in eCO2RR in a flow cell type, which exhibits excellent catalytic activity and selectivity toward formate with a high partial current density of -234 mA cm-2 and Faradic efficiency (FE) of 93.60 % at -1.3 V vs. reversible hydrogen electrode (RHE). Interestingly, the mesoporous SnO2 with a 1.5 wt% ratio of Sn precursor to P123 surfactant (MS-1.5@350N-400A) electrode exhibits a high level of Faradaic efficiency (FE) of (98%) at a low overpotential of -0.6 VRHE, which is a seldom recorded performance for similar systems. A stable FE of 96 ± 1% was observed in the range of -0.6 to -1.2 VRHE, which is the result of a large surface area (184 m2 /g) and a high number of active sites and oxygen vacancies within the mesostructured framework.

Product Distribution of Steady-State and Pulsed Electrochemical Regeneration of 1,4-NADH and Integration with Enzymatic Reaction.

The direct electrochemical reduction of nicotinamide adenine dinucleotide (NAD+) results in various products, complicating the regeneration of the crucial 1,4-NADH cofactor for enzymatic reactions. Previous research primarily focused on steady-state polarization to examine potential impacts on product selectivity. However, this study explores the influence of dynamic conditions on the selectivity of NAD+ reduction products by comparing two dynamic profiles with steady-state conditions. Our findings reveal that the main products, including 1,4-NADH, several dimers, and ADP-ribose, remained consistent across all conditions. A minor by-product, 1,6-NADH, was also identified. The product distribution varied depending on the experimental conditions (steady state vs. dynamic) and the concentration of NAD+, with higher concentrations and overpotentials promoting dimerization. The optimal yield of 1,4-NADH was achieved under steady-state conditions with low overpotential and NAD+ concentrations. While dynamic conditions enhanced the 1,4-NADH yield at shorter reaction times, they also resulted in a significant amount of unidentified products. Furthermore, this study assessed the potential of using pulsed electrochemical regeneration of 1,4-NADH with enoate reductase (XenB) for cyclohexenone reduction.

Numerical Simulation of Cathode Nodule Local Effects

As one of the main factors decreasing current efficiency and product quality, the growth of nodules deserves attention in the copper electrorefining process. Three-dimensional (3D) Finite Element Method models combining tertiary current distribution and fluid flow were established in this study to investigate the details of the growth of columnar nodules, including the electrolyte flow around the nodule and its effects. Compared with an inert nodule, a significant impact of the electrochemical reaction of an active nodule has been observed on the fluid flow, which may be one of the reasons for the formation of small nodule clusters on the cathode. Furthermore, the local current density is not even on the nodule surface under the comprehensive influence of local electrolyte flow, local overvoltage, and the angle with the anode surface. Thus, the head of an active nodule grows faster than the root, and the upper parts grow faster than the lower parts, leading to asymmetric growth of the nodules.